Air Caster - List of Manufacturers, Suppliers, Companies and Products

Air Caster Product List

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Air caster! For transporting heavy objects!

By easily installing air casters on the bottom, heavy objects can be moved more lightly, just like with a chill roller!

Air casters with a top plate can be used by easily installing them on the bottom surface of heavy objects, similar to chill rollers. Air casters lift heavy objects using a film of air, allowing them to be moved and turned with minimal force. There are three main types of air casters, each with different structures, and they are selected based on their intended use, allowable load, etc. However, a minimum of four air casters is required to balance the load. Replacement of existing products from other manufacturers is partially possible. (Air casters, air skates, air bearings, air cushions)

  • Turntable
  • Crane and others
  • Transport machinery

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What is an air caster?

We will introduce the features and usage of the convenient transport system "Air Caster"!

There are various methods for horizontally moving heavy objects, such as cranes, battery trolleys, and forklifts. Operating cranes and forklifts requires licenses and skills. Battery trolleys raise concerns about battery life and can cause damage to the floor. Iron wheel trolleys require tracks to be laid and have limited pathways. "Air casters" are a convenient transport system that does not have these limitations and can be introduced with minimal investment. Using only the power of air, they can move even the heaviest items freely by pushing, pulling, or changing direction. 【Features of Air Casters】 ■ Direction is not fixed ■ Super heavy objects can be moved with minimal power ■ Easy to use, anyone can operate it ■ Reduces equipment costs and maintenance expenses ■ Safe, low vibration, and low noise operation *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Air Caster "Road Module System"

Capable of transporting heavy loads of up to approximately 200 tons! Able to accommodate various sizes of cargo!

The "Air Caster Load Module" provides a new means of transport for moving packages of various sizes, shapes, and weights. Also known as machine skates, air skates, or air dollies, this versatile heavy-duty transport product can be placed under loads of different shapes. It consists of four air caster load modules, one console box (air distributor), and four connecting air hoses. One load module can transport loads weighing up to approximately 50 tons. The load modules come in fixed mount and slide mount types, and various combinations of materials can be selected, including standard neoprene and highly durable urethane types. We will make suggestions considering your usage environment and the items to be transported, so please feel free to contact us. 【Features】 ■ Capable of transporting loads weighing up to approximately 200 tons (when using four modules) ■ Can be set according to the size of the load ■ Compatible with various sizes of transported items ■ Various types can be selected according to the usage environment *For more details, please refer to the PDF materials or feel free to contact us.

  • Material handling systems and equipment

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Operating Principle of Heavy Object Moving Equipment

Introducing the operating principles of heavy object handling devices, as well as selection methods!

Introducing the operating principles of the air caster system (heavy load moving device), including traction force, system structure, and selection methods. In the size selection method, we first clarify the total weight and external dimensions of the object to be transported. Then, we tentatively decide on the type of heavy load moving device to be used. When determining the type, using a smaller number of larger diameter casters provides more stability than using a larger number of smaller diameter casters. Next, we determine the relationship between the height of the heavy load moving devices and the center of gravity. The optimal condition is when the height of the center of gravity is within 1.5 times the distance between the casters. If it exceeds this, please widen the distance between the casters. *By downloading the PDF materials, you can view more detailed explanations.

  • Material handling systems and equipment

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Handling of Heavy Object Moving Equipment

Introduction of precautions regarding runway damage and repairs.

Air casters (heavy load moving devices) have performance that varies significantly depending on the condition of the runway. Therefore, if there are gaps or steps in the runway that allow air to escape, the performance may not be sufficient. When such areas are discovered, please promptly carry out repairs or protective measures. As a temporary measure, it is also possible to use strong tape to cover gaps and address the issue. [Relationship between heavy load moving devices and the runway] They form a film of air that reduces friction resistance. Therefore, a certain level of surface finishing is required for the runway, and if it is not adequately finished, it will not be able to demonstrate sufficient capability and may lead to early damage. Additionally, if the runway has a slope, there is a risk that the air pressure will cause it to flow down the slope as soon as it is lifted, so caution is necessary. *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Handling of Air Casters

Introduction to the relationship between "air casters" and runways.

"Air casters" are a system that lifts heavy objects 0.25mm off the floor using a film of air, reducing gravity to 3/1000 for transportation. To form an air film between the runway and the load, a certain level of surface finish is required for the runway. If the finish is insufficient, it will not perform adequately and may lead to early damage of the product. Additionally, if there are gaps or steps in the runway that allow air to escape, it will not meet performance standards. If such areas are discovered, please promptly carry out repairs. As a temporary measure, it is also possible to use strong tape to cover gaps. [Relationship between Air Casters and Runway] - Our product forms an air film between the runway and the load, reducing friction resistance. - If the runway has a slope, there is a risk that the load may flow down the slope as soon as air pressure is applied to lift it, so caution is necessary. *The allowable slope is up to an average of 0.3%, and locally it can accommodate slopes of about 0.5%. *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Air caster "Aero Palette"

Easy to maneuver and lightweight! Air casters that can be handled like a cart!

The "Aero Palette" is designed to move loads of up to 40 tons. For unlimited operability, the Aero Palette is particularly popular in situations such as manufacturing and assembly of parts. The Aero Palette can work alongside forklifts, cranes, and conveyors at a low cost, or serve as an alternative means of transportation. Optional handles, throttle controls, and wheels for use when unloaded are available. It is much easier to maneuver compared to hand pallets and can be moved lightly. Only one air hose is needed, making hose handling easy. 【Features】 ■ Can be handled like a cart ■ Very easy to maneuver ■ Can be moved lightly ■ Size can be specified ■ Easy hose handling *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Air caster "Aeroplank"

The width can be freely set within the range of the hose length! It can be used according to the transported items!

The "Aeroplank" can be configured as a moving tool for various types of cargo. The planks are connected by an air hose, allowing for flexible width adjustments within the range of the hose length. You can specify the length of the planks, making it possible to use them according to the cargo being transported. 【Features】 ■ Width can be freely set within the range of the hose length ■ Plank length can be specified ■ Usable according to the cargo being transported *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Air caster "Aero Drive"

A simplified system that anyone can easily use!

"Aerodrive" is a drive system equipped with an air motor. Aerodrive is used with direct steering and high torque to enable intuitive and precise placement of heavy objects even in narrow spaces. It uses air suspension to press the wheels against the floor and drive the air motor for the movement of transported items. Concentrated fingertip control allows the operator to accurately place the cargo in any direction. It can be selected to accommodate various heavy objects. It can handle transported items weighing up to approximately 100 tons per unit. Due to its simplified system, it can be easily used by anyone. It is recommended for reducing personnel involved in the transportation of heavy objects. [Features] ■ Simplified system ■ Capable of handling transported items weighing up to approximately 100 tons per unit ■ Recommended for personnel reduction *For more details, please refer to the PDF document or feel free to contact us.

  • Material handling systems and equipment

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Air caster "Load Runner"

No air hose needed! Compact compressor built-in air caster cart!

The "Load Runner" is a self-contained unit capable of lifting and transporting weights of up to approximately 1100 kg. By reducing friction with the floor using the power of air, it is much easier to maneuver compared to hand pallet trucks and can be moved lightly. Unlike conventional air caster dollies like the "Aero Palette," it has a built-in rechargeable compact compressor, eliminating the need for air hoses. When air is not inserted, small wheels are attached to the main body, allowing it to be moved like a regular dolly. The patent-pending Load Runner optimizes the movement of heavy loads for a single operator, ensuring ergonomic safety and reducing strain. 【Features】 ■ Can be handled like a dolly ■ Built-in rechargeable compact compressor ■ No air source needed ■ No air hose needed ■ Very easy to maneuver ■ Can be moved lightly *For more details, please refer to the PDF document or feel free to contact us.

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